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Polymer Additive

SLS

Selective Laser Sintering (SLS) is an advanced 3D printing technology that utilizes a CO₂ laser to selectively melt cross-sections of powdered thermoplastic material, building up a 3D structure layer by layer.

SLS at ADDMAN

No support structures needed

Print complex, interlocking geometries without support material — perfect for functional parts, assemblies, and intricate designs.

Fast turnaround times

Get quality parts in as little as 3 days, with consistent reliable results.

Durable, end-use quality

SLS parts are strong, heat-resistant, and chemically resistant – ready for real-world applications and demanding environments.

Scalable production capabilities

From one-off prototypes to thousands of parts, SLS is perfect for bridge manufacturing and low-volume production runs.

Applications

Selective Laser Sintering technology, also called SLS, builds with a CO₂ laser that selectively melts cross-sections of a design in powdered thermoplastic material, creating a 3D structure. Nylon is the most popular base material for SLS, and it can be combined with plastic, ceramic, glass, metal, or other materials for more robust parts.

  • Complex geometries
  • Lightweight Parts
  • Rapid prototyping
  • Both Small & Large Build Volumes
  • High-heat applications
  • Chemically, heat, UV light, water resistant parts
  • Excellent Mechanical characteristics
material spotlight

HexPEKK®-100

HexPEKK®-100 is a high-performance polymer made for additive manufacturing using selective laser sintering (SLS). Reinforced with chopped carbon fiber, it offers outstanding strength, chemical resistance, and thermal stability—meeting aerospace standards for flammability, smoke, and toxicity.

At 50% the weight of metal with far lower thermal expansion, HexPEKK®-100 is ideal for mission-critical parts exposed to extreme temperatures, fuels, and solvents.

HEXPEKK® 100 is qualified through the National Center for Advanced Materials Performance (NCAMP) and includes NIAR-published B-basis design allowables, enabling faster material adoption for aerospace programs.

Precision and Durability

SLS technology is unique in that parts are built within a powder bed, eliminating the need for support structures. This allows designers and engineers to incorporate complex internal features such as ducts, undercuts, and intricate geometries without the risk of damaging the part during the removal of supports. This also reduces post-processing time and effort, making the process more efficient.

Key Benefits:

  • Support-Free Design: The powder bed eliminates the need for supports, enabling more complex designs and reducing post-processing.
  • Material Flexibility: SLS can produce parts that are durable, tough, flexible, or lightweight, depending on material selection and design requirements.
  • Durable and Lightweight Parts: Parts created using SLS are ideal for functional prototypes and end-use applications where strength, toughness, and lightweight properties are needed.
  • Versatile Material Options: From impact-resistant engineering plastics to flame- or chemical-resistant materials, SLS can produce parts capable of withstanding harsh and demanding environments.

Get Precision, High Quality Parts